The first factor you should keep in mind when choosing the mesh size is how detailed your image is. If, for example, your image has extremely high details, a low mesh screen simply wouldn’t hold the detail. The fine lines or dots in the image would simply fall through the holes in the mesh, leaving you with a poor representation of what your image should be. If you have a low-detail image, and you use too high of a mesh count, you’ll run into issues with getting enough ink to lay down on the shirt.
The other important factor to keep in mind would be the thickness of your ink itself. Thinner inks, such as water-based, generally require a higher mesh count. If too low of a mesh count is used, then the thin ink could potentially flood through the larger holes, soaking your garment with more ink than intended. This would make your image blurry as the ink bleeds. On the other hand, if you’re trying to print with thicker ink, you’ll want to consider lower mesh counts. Too high of a mesh count and you may run into an issue with inks not easily wanting to pass through the mesh, which could lead to opacity and coverage issues.
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