“As a craftsman must sharpen his tools to do his work well,” having confirmed that stainless steel wire mesh is the optimal choice for flock printing, selecting the appropriate specifications becomes crucial. Different mesh counts and wire diameters directly determine the thickness, density, and visual effect of the flocking. As your professional consultant, MAISHI MFG will provide a detailed analysis of the commonly used stainless steel wire mesh specifications for flock printing.
Flock printing requires depositing a sufficiently thick adhesive layer to “capture” the flock fibers, hence low mesh count, high open area stainless steel wire mesh is generally used. The common mesh counts typically range from 80 to 160 mesh.
80-100 Mesh, Aperture approx. 150-180μm
This is the most classic specification for flock printing screens.
It is suitable for most textiles with medium pile length, such as T-shirts, hats, and backpack flock prints. It provides an ample adhesive layer, ensuring the flock fibers are firmly embedded and deliver a full, rich appearance.
MAISHI MFG routinely stocks this specification, making it a reliable choice for your entry-level and standard production needs.
100-120 Mesh, Aperture approx. 120-150μm
This specification is ideal when your design includes finer lines or text, or when using shorter flock fibers. While ensuring an adequate adhesive layer, it provides sharper pattern edges compared to 80 mesh. For clients who prioritize detail, MAISHI MFG recommends starting sampling with this specification.
120-160 Mesh, Aperture approx. 90-120μm
This is suitable for ultra-high-precision flock effects, such as leather-like textures or intricate patterns on high-end decorations.
This specification results in a thinner, more even adhesive deposition, achieving an extremely smooth and fine velvet surface finish. If you have specific requirements in this area, inform the technical team at MAISHI MFG, and we will provide the corresponding specification support.
Beyond mesh count, the wire diameter directly influences the adhesive layer thickness. For the same mesh count, a thicker wire diameter (e.g., 0.08mm) will yield a thicker ink layer compared to a finer wire diameter (e.g., 0.06mm).
Therefore, when helping customers select specifications, MAISHI MFG comprehensively considers mesh count, wire diameter, and open area to match you with the optimal “specification combination,” rather than just providing a single number.
Because we offer not just products, but solutions. We have a clear understanding of the performance boundaries of every specification between 80 and 160 mesh. Our product catalog covers all common specifications used in flock printing, and materials like 304 and 316 are readily available.
Please inform MAISHI MFG of your process or specification requirements, and we will provide you with personalized service and support based on them.
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